Warehouse Operations: Maximize Productivity with a Conveyor System
The transport of packages is one of the most important processes that take place in a warehouse. While there are several ways to do this, automating this process can help increase the productivity of a warehouse operation. This is where a conveyor system comes in handy.
A conveyor system enables the safe and efficient transfer of items from point A to point B within the warehouse facility. It may take up more space inside the facility but it ensures an organized and safe transportation method to avoid potential trouble. With the help of a conveyor system, forklifts will no longer have to do all the heavy lifting around your warehouse. Keep reading and learn how to maximize your productivity with a conveyor system.
Know your load
Knowing your load is one of the most important things to remember when selecting a conveyor system. Consider the items that the machine will be transporting. Also take note of their dimensions, such as the height, length, and weight. These things are important because they will impact your conveyor’s performance. Also, pay attention to the load orientation to avoid incorrect placement of the item on the conveyor.
Be familiar with its application
Another important thing to consider is how the conveyor system will work in your operation. Think about whether it has to be permanently situated in one location or if you need it to be portable. Again, don’t forget to take the characteristics of the goods you’ll be loading into account – as to whether they are light, heavy, flexible or rigid. Taking into consideration all of these factors will help you decide the conveyor system that will work best for you.
Select the right incline conveyors
Incline conveyors come in handy when goods require transport from one elevation to another. They are usually used in warehouse facilities that incorporate loading bays or mezzanine floors. Because incline conveyors impact the performance and productivity of your operations, be sure to carefully pick the right type.
Besides the load characteristics, it’s also important to consider the travel distance, proximity to employees, in-feed or discharge points, as well as safety devices. Also, be careful with conveyors that exceed 30-degree angles as the load may stumble or slip.
Take time to test your conveyor system
Conveyors are machines that involve many different moving parts. Like any other system used in a warehouse, it needs extensive testing. When testing your conveyors, pay close attention to safety guards. Do a visual inspection to make sure that stickers are in place. Also, make sure that emergency stops can be accessed easily.
Then, take the time to test out each and every control and consider potential operator errors. See what happens when the wrong buttons are pushed or when more buttons are pushed than necessary. Also, find out how long it’s going to take for the system to recover should there be any downtime as it can potentially cost you time and money.
Implement regular maintenance schedules
Make sure your conveyor system is always in perfect working condition by performing regular maintenance. Not only does regular servicing ensure the proper functioning of conveyors, but it also reduces the risk of breakdowns. Pay attention to the components that are prone to wear and tear and replace them at regular intervals. Also, don’t neglect regular housekeeping to maintain your machine. Keep it clean and always do inspections of the controls.
Be familiar with basic troubleshooting
Minor issues with machines are inevitable. More often than not, they look worse than they actually are. So, before reaching out to a service guy, take the time to assess the problem yourself. See if there’s something you can do on your end to tackle the situation. Be familiar with basic troubleshooting as it can save you a lot of time and money.
Follow safety precautions
Any moving machine, no matter how slow it is, can still pose a threat to your employees. Be sure to follow safety precautions and have employees trained in all aspects of safety.
Conveyor systems are extremely useful tools in a warehouse facility, but you can make the most of these powerful machines if implemented properly.
If you need help and information on anything related to forklifts, industrial material handling systems and other storage systems, please feel free to visit Reno Forklift.