Working in a warehouse can be an incredibly risky and dangerous job. It poses a number of health and safety risks. Workers and warehouse managers deal with the use of heavy equipment, moving parts, as well as harmful chemicals and substances.
With the use of heavy machinery, hazardous materials and large storage facilities, warehouses are no doubt one of the most dangerous places to work. It is in warehouses that a majority of workplace injuries and accidents take place. Therefore, following warehouse safety precautions is paramount.
27 03 2019
When you look around warehouse facilities, it would be hard to find one without industrial shelves. Industrial shelving is one of the most important storage solutions used in most warehouses. It is the strongest, sturdiest and most space efficient type of storage system used to store small goods.
27 02 2019
In warehouse management many professionals use a proper pallet racking system that helps them manage inventory more efficiently. The system improves how materials flow from the supplier to the customer as well as proper use of vertical space inside the warehouse. However, the use of this racking system is more complex as it may cause damage.
Warehouse storage helps companies arrange their products and sort them according to category, name, or kind. Some pile it side by side, others stack them on top of each other. However, one downside of stacking them together is the possibility of falling items from the shelves.
Forklifts are types of equipment used to lift and move products safely into and out of their racks. This may be the end goal of all forklifts, but there are certain jobs that require a specific type of forklift. For you to be able to save time and money, you’ll need to determine the best type of forklift for your operation. This decision will also ensure the safety of your men and operations.
There are two main types of forklifts: stand up and sit down forklift models.
Sit Down Forklift Model
Sit-down forklifts are made for operator’s comfort and productivity. This truck may have 3 or 4 wheels. If the operator is moving products from docks to storage racks and not stepping out of the truck, then a sit-down forklift is ideal. This type of forklift is preferred for long-time use where forklift operators don’t usually get off the vehicle during their shift.
Sit-down forklifts have lower profiles, so they have optimal vertical clearance to avoid overhead obstructions. Compared to the stand-up models, sit-down forklifts can travel faster and navigate better.
Stand Up Forklift Model
The stand-up forklift model has a shorter head-length compared to the sit-down forklift. This will give the operator more room to move and maneuver the vehicle in crowded docks and tight spaces. This type of forklift is also a good choice for warehouses that need more storage. Stand-up forklifts are also ideal if you need to have visibility in all directions, have a multi-functional handle, and have a capacity of 2,000 to 6,000 pounds. Stand-up models are available in various heights as well.
The Main Difference Between Stand Up versus Sit Down Forklifts
The sit-down forklifts come in two models: 3-wheel and 4-wheel. You can choose what type you prefer depending on your needs. Three-wheel forklifts are suitable for navigating spaces that are smaller because they are easier to maneuver. Sit-down forklifts are also suitable for operators who don’t leave the vehicle often during their work shift. It provides comfort for drivers who are required to operate a forklift for long periods of time.
Not all operations need a sit-down forklift model. This is because some warehouses have limited space. Stand-up forklifts are great for small spaces, and they can operate more efficiently. The vehicle has a compact build, and this improves its turning radius significantly. This type of forklift also provides great visibility for the operator compared to sit-down forklifts.
How do you know which type of forklift is ideal for you?
There are reliable forklift wholesalers that can help you choose the ideal type of vehicle for your needs. You will be asked questions by the dealer to help you make the best decision. Here are some common questions a dealer might ask:
- How far will the forklift be traveling at a time? Will the operator be leaving the vehicle often?
- How much space does your workplace have for the machine to operate? Will it be maneuvered through sharp corners and narrow aisles?
- Is the machine going to be operated for long periods of time in a day?
- What’s the floor type?
- What kind of products will be moved?
The comfort of the operator should be considered
The safety and comfort of the forklift operator must be considered in making a decision on what type of forklift you should purchase. If your operator does not need to leave the vehicle frequently, a sit-down forklift is the best to minimize discomfort. A stand-up forklift is ideal if operators need great visibility and if the warehouse has limited space.
Training for both forklift models
Both stand-up and sit-down models require training. There are differences between these two. They vary in capability, speed, load handling, maneuverability, and general operation. Be sure to keep your business OSHA-approved by making sure that your forklift operators have proper training and certifications for any type of forklift they operate.
Get help from professionals
Not all forklifts are the same. There are risks if you don’t take precautions when operating them. Ask professionals for help when you don’t know what to do. These professionals are experienced and are willing to help dealers decide what type of Material Handling Equipment (MHE) will be most useful for their customers.
Do you need help with your material handling equipment? Do you need any forklift products? Visit Reno Forklift today for more information.
Warehouse operators work hard so that every day, products flow in and out of their facilities in an efficient manner. When the products roll out of the warehouse on time, it makes the customer happy and satisfied. If not, it will affect the facility.
A warehouse with good efficiency is not just about having everything in place and getting the products out on time. It’s also about knowing how to maximize productivity while saving time and money at the same time. Efficiency will equate to success and this is why a good warehouse design and layout is needed.
Whether your warehouse is large or small, making simple changes can improve your workplace’s efficiency. Below is a list of tips for improving warehouse design to achieve a better operation.
Let a professional assess your warehouse layout
Don’t be afraid to get an expert’s advice. Warehouse layout and design have been changing a lot in the recent years. Large Distribution Centers have long moved to multi-channel inventories from single channels. Even smaller warehouses have started to automate their operations. A professional can see how your warehouse layout and design can be improved. They can also spot problems and signs of trouble.
A warehouse layout is one of the determining factors that make the warehouse operation efficient. The problem is even a very well-organized warehouse can quickly become disorganized. It will be difficult to navigate. This will slow down the operations and can lead to many safety hazards. Check the layout of your warehouse regularly. Make sure the staff know proper procedures and will stick to the most efficient routes.
Review the effectiveness of the warehouse
Without analyzing the system, people cannot improve something from it. Take a good look at your warehouse operation, is the flow of the operation doing well? Are there any inefficiencies in the chain that affects the whole process? Are the pallet racking utilized and installed properly? If one wishes to improve a system, one has to review the whole system. It’s no use if one enforces a new system if there is even one area that isn’t working correctly.
Set realistic goals for improving a warehouse layout and design
Professional warehouse consultants use FAST (Flow, Accessibility, Space, Throughput). These recommendations help warehouse owners achieve best practices for an efficient operation. FAST is useful for communicating with the upper management, too.
It’s also useful to find the best warehouse practices that can be applied to your personnel. Having a sense of the best industry practices can help you establish your own metrics. t
Be updated and forecast ahead
There are several times in a year that have an increase in demand for certain items. This includes seasonal items for Christmas or Halloween. A business software system has demand forecasting. It can predict the shifts in your items and adjust the reordering to go with the demand flow.
Track the products that go in an out of the warehouse
There’s already a location tracking technology. With this, you can trace the location of your products. From it being manufactured to it being dispatched. If you choose to track items one by one, handheld readers will allow you to identify products that went out. You can also use an automated tracking system and this will reduce search time. It will also reduce labor costs and any processing delays. Not only that, it will also ensure that the records you have are accurate.
Take control of the stock
One of the biggest mistake that wholesale distributors make is overstocking. This will create a big problem if large amounts of products remain unsold. They may expire while in the warehouse. This can be managed by having a system in place that will show a real-time count of the stock you have. It will give accurate reports to help with your inventory management.
Train the warehouse staff
Warehouse managers need the training to handle the operations properly. They need to have an understanding of trigger points for warehouse efficiency. Training should also be extended to other warehouse staff. It should be an ongoing process with updates on tech and regular checkups. Sharing of information will help reduce risks and will increase efficiency and inclusion. Training is a smart thing to do, it will help with warehouse management which will reduce costs.
Materials handling solutions will improve with the right warehouse design and layout. It will improve the efficiency of the warehouse. Follow the tips mentioned above and you will have a smooth running warehouse. For more solutions, please visit Reno Forklift.
30 08 2018
Pallet racks are material handling storage systems designed to store products and equipment on pallets. They serve as an easy to use storage solution and are becoming more and more common in today’s warehouses. There are many kinds of pallet racking systems but all types allow these palletized materials to be stored in a horizontal manner and on many levels. The benefits of warehouse racking are long known to most storage houses and distribution centers. They’ve even become even more popular because they can compact a lot of products and store them in small, convenient spaces.
In industrial racking environments, forklift trucks are required to place the pallets on the racks. Pallet racking stores pallet loads and is used in most warehouses. They are also found in manufacturing houses, commercial facilities, and in retail stores.
Pallet racking is an excellent way to optimize your warehouse space. Using pallet racks can help the facility in many ways. It’s good to have basic knowledge on how to optimize storage with most types of rack systems. When you know how to optimize pallet racking, it will increase the efficiency of the warehouse, as well as its productivity.
Here are some tips on how you can optimize your pallet rack system:
Research and ask for help
There’s no question that everyone needs help at one point or another, especially when you are not an expert in a particular area. Research and seek advice from experts before buying or adding pallet racks in a warehouse. Tell them your needs and ask them what type of pallet racks will best suit your application. You can also ask for advice on how to incorporate a new pallet rack into an existing storage system.
Understand how a new pallet rack will work with existing shelves
Using pallet racks has its challenges. One is how to incorporate them within a current storage facility and shelving system. Industrial racks shouldn’t need renovations to integrate your additional pallet racks. If you decide to get new pallet racks, take the time to look at the current shelves and see if there is enough space. You don’t want to end up having no work space in your warehouse because you added too much pallet racking, right?
Stack pallets higher to maximize storage
If you want to maximize storage space, take advantage of the vertical spaces in the warehouse. Stack pallets higher so you can use more of the warehouse’s horizontal space. Use ramps to reach higher shelves if forklift trucks cannot reach them.
In designing and setting up a pallet rack system, consider the roof columns supports. Having considered these areas ensures the safety of the warehouse racking. This will also ensure that you have optimized the use of the storage facility.
Take aisle spaces into consideration
The aisles in a warehouse are another thing to consider before putting in new pallet racking. Like the second tip mentioned above, you should take into consideration if the warehouse will have enough space after the new pallet racks are installed. If adding these new pallet racks will lessen the aisle space but increases storage space, it could be a good idea if the forklifts still fit. If they don’t , it will mean that you may need smaller forklifts.
Pallet racking is a very effective way to have a good storage system in your warehouse. It will store different items that vary in size and weight. If you are looking for ways to optimize a warehouse by using pallet racks, read the tips listed above to guide you on your way.
Industrial shelving systems are one of the most important pieces of equipment in a warehouse facility. They play an important role in storing products and materials in the facility. And while there are several different types of industrial shelving available in the market, it’s important to identify the best type to use for your warehouse. This will not only help you save thousands of dollars in the storage costs, it will also help ensure more efficient warehouse operation.
To guide you in choosing the best industrial shelving system, here’s a list of the different types available.
Also known as boltless shelving, rivet shelving is the most durable shelving among all types of industrial shelves. It is versatile, stable and easy to assemble. Its capacity per shelf level is 1850 lbs. To hold heavy loads, rivets are made from a solid steel frame and utilize particle board for decking.
Choosing rivet shelving can benefit your warehouse in more ways than one. This shelving type requires very little to no hardware which makes the installation very easy. Rivet shelves are an economical choice for any facility because they have the highest capacities and offer the largest ranges when it comes to sizes. If you need high density storage for heavy applications, rivet shelving is your best bet.
If there is an area where rivet shelving would rank the least, it would be in the aesthetics part. Rivet shelves are not particularly ugly, but they are not that appealing either. They are not as good looking as wire shelving because their use is mostly in industrial settings where looks are less important. When it comes to shipping, this type is also more costly compared to other types because it uses a heavier shelf material. To save on the shipping cost, you may want to consider buying the deck locally.
Wire shelving is considered the most attractive type of industrial shelving. It is a more popular type for commercial applications. Like rivet shelving, it is easily accessible on all four sides because it is free of side and back panels. Wire shelving is a good alternative when industrial style shelving isn’t available or is out of place.
Wire shelving is used in wash-down, food or wet applications. It is easy to install and easy to clean. Because it is open construction, dust doesn’t easily collect on the shelves. In case of a fire, wire shelving doesn’t obstruct sprinkler systems which makes them a safe choice for any facility. This type of shelving is excellent for corners, straight or right-angle installations because it can fit in small spaces.
Wire shelving can hold up to a 1200 lbs load but is more expensive than rivet and metal shelving.
Steel shelving is mostly used for heavy load applications. They are more adjustable compared to rivet shelves. This type is also easier to accessorize and customize. Because its shelves are installed very close together, steel shelving systems are a better option for high density applications.
Pallet racks are an excellent choice if you are using large items and pallets in your warehouse. Pallet racks are ideal if you want to maximize your warehouse storage potential because they can store forklift pallets including the items they hold.
Mobile shelving is highly recommended if you want to free up a lot of your warehouse space. Mobile shelves allow easy movement and configuration of your available storage space because they compact shelves together. They are ideal when you need to move items around your facility with a minimum risk of injury.
Bin shelving is commonly used for storing small materials. This type is easy to organize and rearrange so you can create a flexible storage system that will meet your warehouse needs. It can be used as a supplement to your existing storage system.
Because industrial shelving is available in many different types, it’s important to get yourself familiar with the different types so you can select the one that will suit your warehouse needs. If placed and used properly, industrial shelving can keep your warehouse organized and efficient by using less space. If you need industrial shelving systems for your current facility, please reach out to Reno Forklift.